Sewage Treatment Continued
Back to Water Management  

Treatment stages

Primary treatment

Primary treatment is to reduce oils, grease, fats, sand, grit, and coarse (settleable) solids. This step is done entirely with machinery, hence the name mechanical treatment.

Influx (influent) and removal of large objects

In the mechanical treatment, the influx (influent) of sewage water is strained to remove all large objects that are deposited in the sewer system, such as rags, sticks, condoms, sanitary towels (sanitary napkins) or tampons, cans, fruit, etc. This is most commonly done using a manual or automated mechanically raked screen. This type of waste is removed because it can damage the sensitive equipment in the sewage treatment plant.

Sand and grit removal

This stage (also known as screening or maceration) typically includes a sand or grit channel where the velocity of the incoming wastewater is carefully controlled to allow sand grit and stones to settle but still maintain the majority of the organic material within the flow. This equipment is called a detritor or sand catcher. Sand grit and stones need to be removed early in the process to avoid damage to pumps and other equipment in the remaining treatment stages. Sometimes there is a sand washer (grit classifier) followed by a conveyor that transports the sand to a container for disposal. The contents from the sand catcher may be fed into the incinerator in a sludge processing plant but in many cases the sand and grit is sent to a land-fill.

Screening and Maceration

The grit free liquid is then passed through fixed or rotating screens to remove floating and larger material such as rags and smaller particulates such as peas and corn. Screenings are collected and may be returned to the sludge treatment plant or may be disposed of off site by landfilling or incineration. Maceration, in which solids are cut into small particles through the use of rotating knife edges mounted on a revolving cylinder, is used in plants that are able to process this particulate waste. Macerators are, however, more expensive to maintain and are less reliable than physical screens.

Sedimentation

Many plants have a sedimentation stage where the sewage is allowed to pass through large circular or rectangular tanks. These tanks are commonly called primary clarifiers or primary sedimentation tanks. The tanks are large enough that faecal solids can settle and floating material such as grease and plastics can rise to the surface and be skimmed off. The main purpose of the primary stage is to produce a generally homogeneous liquid capable of being treated biologically and a sludge that can be separately treated or processed. Primary settlement tanks are usually equipped with mechanically driven scrapers that continually drive the collected sludge towards a hopper in the base of the tank from where it can be pumped to further sludge treatment stages.


Secondary treatment


Secondary treatment is designed to substantially degrade the biological content of the sewage such as are derived from human waste, food waste, soaps and detergent. The majority of municipal and industrial plants treat the settled sewage liquor using aerobic biological processes. For this to be effective, the biota require both oxygen and a substrate on which to live. There are number of ways in which this is done. In all these methods, the bacteria and protozoa consume biodegradable soluble organic contaminants (e.g. sugars, fats, organic short-chain carbon molecules, etc.) and bind much of the less soluble fractions into floc particles. Secondary treatment systems are classified as fixed film or suspended growth. In fixed film systems - such as rock filters - the biomass grows on media and the sewage passes over its surface. In suspended growth systems - such as activated sludge - the biomass is well mixed with the sewage. Typically, suspended growth systems require smaller footprints than fixed film systems for an equivalent capacity ; however, fixed film systems are more able to cope with shocks in biological loading and provide higher removal rates for BOD and suspended solids than suspended growth systems.

Roughing filters

Roughing filters are intended to treat particularly strong or variable organic loads, typically industrial, to allow them to then be treated by conventional secondary treatment processes. They are typically tall, circular filters filled with open synthetic filter media to which sewage is applied at a relatively high rate. The design of the filters allows high hydraulic loading and a high flow-through of air. On larger installations, air is forced through the media using blowers. The resultant liquor is usually within the normal range for conventional treatment processes.

Activated sludge

Activated sludge plants use a variety of mechanisms and processes to use dissolved oxygen to promote the growth of biological floc that substantially removes organic material. It also traps particulate material and can, under ideal conditions, convert ammonia to nitrite and nitrate and ultimately to nitrogen gas.

Filter Beds (Oxidising beds)

In older plants and plants receiving more variable loads, trickling filter beds are used where the settled sewage liquor is spread onto the surface of a deep bed made up of coke (carbonised coal), limestone chips or specially fabricated plastic media. Such media must have high surface areas to support the biofilms that form. The liquor is distributed through perforated rotating arms radiating from a central pivot. The distributed liquor trickles through this bed and is collected in drains at the base. These drains also provide a source of air which percolates up through the bed, keeping it aerobic. Biological films of bacteria, protozoa and fungi form on the medias' surfaces and eat or otherwise reduce the organic content. This biofilm is often fed on by insects and worms.

Rotating plates and spirals

In some smaller plants slowly revolving plates or spirals are used which are partially submerged in the liquor. A biotic floc is created which provides the required substrate.

Moving Bed Biological Reactor

Moving Bed Biological Reactor (MBBR) involve the addition of inert media into existing activated sludge basins to provide active sites for biomass attachment. This conversion results in a strictly attached growth system. Advantages of attached growth systems include 1) maintain a high density of biomass population 2) increase the efficiency of the system without the need for increasing the mixed liquor suspended solids (MLSS) concentration and 3) eliminate the cost of operating the return activated sludge (RAS) line.

Biological Aerated Filters

Biological Aerated (or Anoxic) Filter (BAF) combines filtration with biological carbon reduction, nitrification or denitrification. BAF usually includes a reactor filled with a filter media. The media is either in suspension or supported by a gravel layer at the foot of the filter. The dual purpose of this media is to support highly active biomass that is attached to it and to filter suspended solids. Carbon reduction and ammonia conversion occurs in aerobic mode and sometime achieved in a single reactor while nitrate conversion occurs in anoxic mode. BAF is operated either in upflow or downflow configuration depending on design specified by manufacturer.

Membrane Biological Reactors

Membrane Biological Reactors (MBR) includes a semi-permeable membrane barrier system either submerged or in conjunction with an activated sludge process. This technology guarantees removal of all suspended and some dissolved pollutants. The limitation of MBR systems is directly proportional to nutrient reduction efficiency of the activated sludge process. The cost of building and operating a MBR is usually higher than conventional wastewater treatment.

Secondary sedimentation

The final step in the secondary treatment stage is to settle out the biological floc or filter material and produce sewage water containing very low levels of organic material and suspended matter.


Tertiary treatment

Tertiary treatment provides a final stage to raise the effluent quality to the standard required before it is discharged to the receiving environment (sea, river, lake, ground, etc.) More than one tertiary treatment process may be used at any treatment plant. If disinfection is practiced, it is always the final process. It is also called Effluent polishing.

Filtration

Sand filtration removes much of the residual suspended matter. Filtration over activated carbon removes residual toxins.

Lagooning

Lagooning provides settlement and further biological improvement through storage in large man-made ponds or lagoons. These lagoons are highly aerobic and colonization by native macrophytes, especially reeds, is often encouraged. Small filter feeding invertebrates such as Daphnia and species of Rotifera greatly assist in treatment by removing fine particulates.

Constructed wetlands

Constructed wetlands include engineered reedbeds and a range of similar methodologies, all of which provide a high degree of aerobic biological improvement and can often be used instead of secondary treatment for small communities, also see phytoremediation.

One example is a small reedbed used to clean the drainage from the elephants' enclosure at Chester Zoo in England.

Nutrient removal

Wastewater may also contain high levels of nutrients (nitrogen and phosphorus) that in certain forms may be toxic to fish and invertebrates at very low concentrations (e.g. ammonia) or that can create nuisance conditions in the receiving environment (e.g. weed or algal growth). Weeds and algae may seem to be an aesthetic issue, but algae can produce toxins, and their death and consumption by bacteria (decay) can deplete oxygen in the water and suffocate fish and other aquatic life. Where receiving rivers discharge to lakes or shallow seas, the added nutrients can cause severe eutrophication losing many sensitive clean water fish. The removal of nitrogen and/or phosphorus from wastewater can be achieved either biologically or by chemical precipitation.

Nitrogen removal is effected through the biological oxidation of nitrogen from ammonia to nitrate (nitrification involving nitrifying bacteria such as Nitrobacter and Nitrosomonas), and then by reduction from nitrate to nitrogen gas (denitrification), which is released to the atmosphere. These conversions require carefully controlled conditions to encourage the appropriate biological communities to form. Sand filters, lagooning and reed beds can all be used to reduce nitrogen. Sometimes the conversion of toxic ammonia to nitrate alone is referred to as tertiary treatment.

Phosphorus removal can be effected biologically in a process called enhanced biological phosphorus removal. In this process specific bacteria, called Polyphosphate accumulating Organisms, are selectively enriched and accumulate large quantities of phosphorus within their cells. When the biomass enriched in these bacteria is separated from the treated water, the bacterial biosolids have a high fertilizer value. Phosphorus removal can also be achieved, usually by chemical precipitation with salts of iron (e.g. ferric chloride) or aluminum (e.g. alum). The resulting chemical sludge, however, is difficult to dispose of, and the use of chemicals in the treatment process is expensive. Although this makes operation difficult and often messy, chemical phosphorous removal requires significantly smaller equipment footprint than biological removal and is easier to operate.

Disinfection

The purpose of disinfection in the treatment of wastewater is to substantially reduce the number of living organisms in the water to be discharged back into the environment. The effectiveness of disinfection depends on the quality of the water being treated (e.g., turbidity, pH, etc.), the type of disinfection being used, the disinfectant dosage (concentration and time), and other environmental variables. Turbid water will be treated less successfully since solid matter can shield organisms, especially from Ultraviolet light or if contact times are low. Generally, short contact times, low doses and high flows all militate against effective disinfection. Common methods of disinfection include ozone, chlorine, or UV light. Chloramine, which is used for drinking water, is not used in waste water treatment because of its persistence.

Chlorination remains the most common form of wastewater disinfection in North America due to its low cost and long-term history of effectiveness. One disadvantage is that chlorination of residual organic material can generate chlorinated-organic compounds that may be carcinogenic or harmful to the environment. Residual chlorine or chloramines may also be capable of chlorinating organic material in the natural aquatic environment. Further, because residual chlorine is toxic to aquatic species, the treated effluent must also be chemically dechlorinated, adding to the complexity and cost of treatment.

Ultraviolet (UV) Light is becoming the most common means of disinfection in the UK because of the concerns about the impacts of chlorine in chlorinating residual organics in the wastewater and in chlorinating organics in the receiving water. UV radiation is used to damage the genetic structure of bacteria, viruses, and other pathogens, making them incapable of reproduction. The key disadvantages of UV disinfection are the need for frequent lamp maintenance and replacement and the need for a highly treated effluent to ensure that the target microorganisms are not shielded from the UV radiation (i.e., any solids present in the treated effluent may protect microorganisms from the UV light).

Ozone O3 is generated by passing oxygen O2 through a high voltage potential resulting in a third oxygen atom becoming attached and forming O3. Ozone is very unstable and reactive and oxidizes most organic material it comes in contact with, thereby destroying many disease-causing microorganisms. Ozone is considered to be safer than chlorine because, unlike chlorine which has to be stored on site (highly poisonous in the event of an accidental release), ozone is generated onsite as needed. Ozonation also produces fewer disinfection by-products than chlorination. A disadvantage of ozone disinfection is the high cost of the ozone generation equipment and the requirements for highly skilled operators.


Package plants and batch reactors
In order to use less space, treat difficult waste, deal with intermittent flow or achieve higher environmental standards, a number of designs of hybrid treatment plants have been produced. Such plants often combine all or at least two stages of the three main treatment stages into one combined stage. In the UK, where a large number of sewage treatment plants serve small populations, package plants are a viable alternative to building discrete structures for each process stage.

For example, one process which combines secondary treatment and settlement is the Sequential Batch Reactor (SBR). Typically, activated sludge is mixed with raw incoming sewage and mixed and aerated. The resultant mixture is then allowed to settle producing a high quality effluent. The settled sludge is run off and re-aerated before a proportion is returned to the head of the works. SBR plants are now being deployed in many parts of the world including North Liberty, Iowa, and Llanasa, North Wales.

The disadvantage of such processes is that precise control of timing, mixing and aeration is required. This precision is usually achieved by computer controls linked to many sensors in the plant. Such a complex, fragile system is unsuited to places where such controls may be unreliable, or poorly maintained, or where the power supply may be intermittent.

Package plants may be referred to as high charged or low charged. This refers to the way the biological load is processed. In high charged systems, the biological stage is presented with a high organic load and the combined floc and organic material is then oxygenated for a few hours before being charged again with a new load. In the low charged system the biological stage contains a low organic load and is combined with floculate for a relatively long time.


Sludge treatment and disposal
See also Sewage sludge treatment The sludges accumulated in a wastewater treatment process must be treated and disposed of in a safe and effective manner. The purpose of digestion is to reduce the amount of organic matter and the number of disease-causing microorganisms present in the solids. The most common treatment options include anaerobic digestion, aerobic digestion, and composting.

The choice of a wastewater solid treatment method depends on the amount of solids generated and other site-specific conditions. However, in general, composting is most often applied to smaller-scale applications followed by aerobic digestion and then lastly anaerobic digestion for the larger-scale municipal applications.

Anaerobic digestion

Anaerobic digestion is a bacterial process that is carried out in the absence of oxygen. The process can either be thermophilic digestion in which sludge is fermented in tanks at a temperature of 55°C or mesophilic, at a temperature of around 36°C. Though allowing shorter retention time, thus smaller tanks, thermophilic digestion is more expensive in terms of energy consumption for heating the sludge.

One major feature of anaerobic digestion is the production of biogas, which can be used in generators for electricity production and/or in boilers for heating purposes.

Aerobic digestion

Aerobic digestion is a bacterial process occurring in the presence of oxygen. Under aerobic conditions, bacteria rapidly consume organic matter and convert it into carbon dioxide. The operating costs are characteristically much greater for aerobic digestion because of energy costs for aeration needed to add oxygen to the process.

Composting

Composting is also an aerobic process that involves mixing the wastewater solids with sources of carbon such as sawdust, straw or wood chips. In the presence of oxygen, bacteria digest both the wastewater solids and the added carbon source and, in doing so, produce a large amount of heat.

Thermal depolymerization

Thermal depolymerization uses hydrous pyrolysis to convert reduced complex organics to oil.

Sludge disposal

When a liquid sludge is produced, further treatment may be required to make it suitable for final disposal. Typically, sludges are thickened (dewatered) to reduce the volumes transported off-site for disposal. There is no process which completely eliminates the requirements for disposal of biosolids.


Treatment in the receiving environment
Many processes in a wastewater treatment plant are designed to mimic the natural treatment processes that occur in the environment, whether that environment is a natural water body or the ground. If not overloaded, bacteria in the environment will consume organic contaminants, although this will reduce the levels of oxygen in the water and may significantly change the overall ecology of the receiving water. Native bacterial populations feed on the organic contaminants, and the numbers of disease-causing microorganisms are reduced by natural environmental conditions such as predation, exposure to ultraviolet radiation, etc. Consequently in cases where the receiving environment provides a high level of dilution, a high degree of wastewater treatment may not be required. However, recent evidence has demonstrated that very low levels of certain contaminants in wastewater, including hormones (from animal husbandry and residue from human birth control pills) and synthetic materials such as phthalates that mimic hormones in their action, can have an unpredictable adverse impact on the natural biota and potentially on humans if the water is re-used for drinking water. In the US and EU, uncontrolled discharges of wastewater to the environment are not permitted under law, and strict water quality requirements are to be met. A significant threat in the coming decades will be the increasing uncontrolled discharges of wastewater within rapidly developing countries.

 

Copyrights:
Wikipedia information about Sewage Treatment
This article is licensed under the GNU Free Documentation License. It uses material from the Wikipedia article "Sewage treatment".
 


Contents

Treatment Stages

  1. Primary

  2. Secondary

  3. Tertiary

Package plants and batch reactors

Sludge treatment and disposal

Treatment in the receiving environment

 

 

Sewage Treatment Plant used to create the Wonga Wetlands

 

Primary sedimentation tank at a rural treatment plant

 

Trickling filter bed using plastic media

 

Secondary Sedimentation tank at a rural treatment plant

 

The outlet of a wastewater treating plant flows into a small river

TOP HOME

Copyright © 2006, The Hill Engineering Group Inc.